Even though it might feel like Christmas is still a long way off, for those in the retail industry, now is the perfect time to start planning ahead. Whether you're preparing for holiday sales or just looking to streamline your operations, there are plenty of steps you can take to ensure a smooth and profitable season.

From negotiating with suppliers to managing inventory and hiring temporary staff, there’s a lot to consider. But one often overlooked area is packaging. How you protect and present your products during transit can make a big difference—not just in customer satisfaction, but also in reducing costs and increasing profits.

Today, we’re taking a look at a common issue faced by many small businesses: how to properly package jigsaw puzzles so they arrive in perfect condition. One of our readers reached out with a specific problem, and I’m here to offer a real-world solution that’s both cost-effective and easy to implement.

Hi Doctor,

I run an online store selling children's games, and my main issue is the packaging of jigsaw puzzles. Right now, I use postal boxes, but they often break open during transit. I need a more secure and affordable alternative. What do you suggest?

Thanks,
Alan

Hi Alan,

Thanks for reaching out! I’ve seen this problem before, and I have a solid solution that will help keep your puzzles safe while keeping costs low.

The first thing I recommend is using a Heat Shrink System. These machines are ideal for small items like jigsaw puzzles, and they provide a tight, professional wrap that protects against dust, moisture, and damage. Our Desktop Heat Shrink Film System is especially well-suited for your needs.

This system uses Polyolefin Shrink Film, which is clear, strong, and eco-friendly. It doesn’t contain plasticizers or chlorine, making it safer for both the environment and your customers. Simply place your puzzle in the film, seal one side, and then apply heat with the shrink gun. Watch as the film tightly wraps around the product, creating a secure and attractive finish.

Once the puzzle is shrink-wrapped, the next step is to place it into a Book Wrap Mailer. These cardboard mailers are perfect for books, DVDs, and small boxed games. They’re lightweight, durable, and designed for easy sealing with peel strips.

Just insert your wrapped puzzle into the mailer, fold the sides, and seal with the adhesive strip. The result is a neat, professional-looking package that’s ready for shipping. Plus, these mailers are Royal Mail PIP compliant, which means you’ll save on postage costs too.

Combining these two methods gives you a reliable, cost-effective, and visually appealing packaging solution that will keep your puzzles safe and your customers happy.

Hope this helps!

Best wishes,
The Packaging Doctor

Note: All the packaging problems our doctor receives are real queries from customers or non-customers.

If you have a packaging problem that needs diagnosing, get in touch on Twitter @kitepackaging or email us directly.

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